Automated Assembly Cell

EVA 2.0 — Automated Beam Assembly & Welding Cell

EVA 2.0 is a fully automated solution for the fit-up, tacking, and finish welding of I-beams and H-beams. Designed to eliminate manual layout and programming, the system allows for 'Batch Size One' production efficiency directly from CAD data.

Capabilities:

  • Automated Fit-up & Tacking
  • Full Penetration Welding
  • Real-time Seam Tracking
  • Zero Manual Programming
EVA 2.0 System
How It Works

The Process

Transforming digital models into physical beams through an intelligent, automated workflow.

01

Scan & Analyze

The system imports 3D data (TEKLA, IFC) and uses laser scanning to measure the actual geometry of the workpiece, detecting mill tolerances and deviations.

Precision Metrology
02

Adaptive Assembly

Based on real-time scan data, the robot aligns components and performs precise fit-up and tack welding without manual intervention.

Smart Handling
03

Finish Welding

The integrated 360° rotator positions the beam for optimal weld access (PA/PB positions), ensuring consistent industrial-grade quality.

Certified Quality
Why EVA 2.0?

Key Advantages

Redefining efficiency in structural steel fabrication

Batch Size One

No-Code Operation

Automatic toolpath generation eliminates the need for robot teaching or reprogramming for individual beams.

Adaptive Logic

Tolerance Compensation

Intelligent logic adjusts for standard beam imperfections (camber/twist) during the assembly process.

All-in-One

Full Cycle Automation

Combines fitting and welding in a single compact cell, reducing floor space and logistics.

Visual Showcase

Production Gallery

EVA 2.0 in action: From scanning to finished weld

EVA 2.0 Operation
Welding Process
Detail 1
Detail 2
Robotic Arm

Technical Specifications

FeatureSpecification
Compatible Beam TypesI-beams, H-beams, and complex welded structures
Max Beam LengthUp to 12,000 mm (customizable)
Max Beam HeightUp to 1,000 mm
Automation LevelFull (Fit-up, Tack, and Finish Welding)
IntegrationDirect BIM/CAD data import (TEKLA, IFC)
Rotation SystemIntegrated 360° Beam Rotator
Sensing TechnologyLaser scanning & Adaptive vision
Watch It In Action

Video Demonstration

See the full automated process of EVA 2.0