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Project: Automated Structural Steel Fabrication

Robotic welding of
I-beams with EVA 2.0 in Kazakhstan

The Challenge

A leading steel plant faced a production bottleneck in the assembly of heavy I-beams. The reliance on overhead cranes to manually flip heavy beams caused significant downtime and safety risks for workers.

The 'stop-and-go' nature of manual fitting limited throughput, making it impossible to meet increasing production demands without expanding the workforce or facility size.

Manual fabrication challenges
EVA 2.0 Robotic Solution
EVA 2.0 Detail
EVA 2.0 Welding

The Solution

We implemented the fully automated EVA 2.0 Cell with an integrated Beam Rotator. This turnkey solution automates fitting, tacking, and finish welding without crane intervention.

Integrated Rotation (360°)

Allows continuous beam manipulation and access to all sides without overhead cranes.

Continuous Flow

Seamless movement from input to output, maximizing production uptime.

Key Results

0%
Throughput Surge

Dramatic increase in production capacity.

Crane Independence

Freed up overhead cranes, removing bottlenecks.

Safety Improvements

Reduced workplace injury risks to near zero.