Metakon LLP –
Robotic Assembly & Welding
A synchronized dual-robot configuration for high-precision manufacturing of foundation supports.
The Challenge
The manual fabrication of foundation supports created a significant bottleneck in production. Reliance on human operators for fit-up and welding resulted in inconsistent quality and limited daily output to a maximum of 25 units per shift.
The variability in manual assembly frequently led to rework and scrap, driving up costs and preventing the facility from meeting increasing market demand.
The Solution
We implemented a high-performance robotic cell designed for serial production. The system features a synchronized dual-robot configuration integrated with a heavy-duty 2-axis positioner.
Assembly Robot
Automates precise pick-and-place handling.
Welding Robot
Executes high-speed, multi-pass welding.
2-Axis Positioner
Maintains optimal downhand welding positions.
Master Control
Unified program for synchronized kinematics.
Key Results
Daily output jump from 25 to 65 units
Zero defects due to automated parameters
Continuous manufacturing rhythm