Karasai Engineering Plant

EVA 1.0 Robotic Welding Automation Project in Kazakhstan

Location: kazakhstan

Automation Challenges in Structural Steel Welding

strategy

stability

growth

In challenging market conditions, the plant adopted a forward-looking strategy focused on development and expansion. Production faced inaccurate workpieces, I-beam geometry deviations, and variable material quality, requiring stable output with minimal operator involvement.

Using Quant Robotics software, the robotic welding complex can work with inaccurate workpieces and deviations in the geometry of the I-beam.

Robots dynamically rebuild the assembly program after determining the actual geometry and position of the I-beam.


Implementation features

Turnkey Implementation of EVA 1.0 Robotic Welding Complex

The EVA 1.0 project was delivered as a turnkey robotic welding automation solution at the Karasai plant.
As a result, one operator can now easily manage the process instead of three, significantly increasing productivity while maintaining stable welding quality under variable production conditions.

Quant Robotics Adaptive Welding Solution

Minimal Operator Involvement

Using proprietary Quant Robotics software, the robotic welding complex operates with inaccurate workpieces and geometry deviations.
The system is optimized for single-piece and small-batch production, allowing flexible processing of non-standard orders.
Robots determine the actual position and geometry of the I-beam and dynamically rebuild the welding program in real time.

Need for stable production with reduced workforce while maintaining quality standards.

Quant Robotics Solution

Proprietary Software

Adaptive Processing

Real-Time Compensation

Software intelligence and adaptability at the core of modern manufacturing

Use of proprietary Quant Robotics software designed for complex industrial automation.

Ability to work with inaccurate workpieces through intelligent sensing and analysis.

Dynamic compensation of geometry deviations ensuring consistent welding quality.