EVA 2.0 — Robotic I-Beam Assembly & Welding Cell (Project)
EVA 2.0 is a compact robotic cell designed for automated fit-up, tack welding, and full welding of welded I-beams. The system operates directly from a 3D model: it measures the real geometry, aligns components, and automatically generates toolpaths—so production runs without manual reprogramming for each beam.
The cell combines laser-based measurement with adaptive welding logic to compensate for typical part tolerances and assembly deviations. A 360° beam rotator ensures consistent access to weld seams and stable welding positions, improving repeatability and overall throughput.
Key value
-No-code workflow from 3D model to welding
-Stable geometry and industrial-grade weld quality
-Higher productivity with minimal operator involvement
-Scalable layout for different beam sizes and plant logistics
Project overview
Custom-Designed Beam Rotator
Proprietary rotator system eliminates the need for overhead cranes, allowing continuous beam manipulation and positioning during welding operations.
Engineering Solution
A comprehensive robotic welding system designed from the ground up to address the unique challenges of heavy industrial welding operations.
our aproach
- Zero crane dependency
01
Relocated Robot Controllers
Strategic relocation of robot controllers away from the platform reduces vibration interference and improves system reliability.
- Enhanced stability
02
Increased Mobility & Maintenance
Modular design enables easier maintenance access and provides flexibility for future system upgrades and reconfigurations.
- Future-proof design
03