Robotic welding of I-beams with EVA 1.0
Using Quant Robotics software, the robotic welding complex can work with inaccurate workpieces and deviations in the geometry of the I-beam.
Robots dynamically rebuild the assembly program after determining the actual geometry and position of the I-beam.
Assembly and welding of the I-beam
Location: India, Mangalore
Quant Robotics delivered and commissioned an EVA 1.0 robotic cell for automated assembly and welding of steel I-beams. The system is designed to maintain stable weld quality in real production where parts may have geometric deviations and positioning inaccuracies.
Project overview
Scale
High-volume production capacity
Continuous operation with minimal downtime
Reliability
Micron-level accuracy in positioning
Customer Challenge
Precision
Structural steel manufacturing requires repeatable weld integrity and predictable throughput. Manual processes introduce variability, rework, and dependence on operator skill. The customer required a turnkey solution capable of continuous operation with minimal supervision and consistent results over high cycle volumes.
Structural Steel Manufacturing
at Scale
at Scale
Quality
Consistent weld integrity across all units
See EVA 1.0 in Action
Gallery
Solution Delivered
EVA 1.0 generates assembly and welding paths directly from 3D/CAD models and automatically adapts the program after determining actual beam geometry and position.
Operator-Friendly Operation (No Coding)
Production is started through a simple interface: upload the model, set technological parameters, and run the cycle—no robotics expertise required.
Dynamic CAD-to-Production Workflow
EVA 1.0 generates assembly and welding paths directly from 3D/CAD models and automatically adapts the program after determining the actual beam geometry and position. This eliminates manual teach pendant programming and significantly reduces setup time.
Industrial-Grade Components
Operators work through an intuitive interface. No robotics expertise needed. Upload model, set parameters, and begin production.
Key Technical Highlights
Works with real-world part deviations:
High repeatability:
Reduced setup time:
Continuous production readiness:
adapts to inaccurate workpieces and I-beam geometry variations.
positional accuracy up to ±0.05 mm for stable, repeatable welds.
EVA 1.0 robotic welding complex
It increases the efficiency of the production of metal structures.
EVA 1.0 automates the entire assembly and welding process, eliminating the need for manual reprogramming with each new batch.
Performs high-quality welds with consistent accuracy.
CAD-driven path generation cuts manual preparation by up to 85% (depending on product mix).
designed for high-volume throughput with minimal downtime.
Results
Productivity: 65%+ versus manual labor (depends on complexity and number of parts per assembly).
Assembly accuracy: assembly error ≤ 1.5 mm.
Quality: stable weld quality and faster operator onboarding due to the simple interface.
Assembly accuracy: assembly error ≤ 1.5 mm.
Quality: stable weld quality and faster operator onboarding due to the simple interface.