Welding robots
Welding is considered one of the most significant and cost-effective processes for automation. A welding robot can boost the part welding speed by 30–150%.
We help factories increase the profitability of welding operations with the help of ABB industrial robots
Robotic welding has become a crucial step for companies striving to improve efficiency and remain competitive. Unlike manual processes, welding robots guarantee precision, stable quality, and optimized costs. They are not only a replacement for human labor but also a way to scale production and meet growing market demands.
Key Features of Welding Robots
- Uninterrupted operation. Robots can work around the clock without breaks, increasing total output.
- Universal application. Suitable for various welding methods, from MIG/MAG to advanced laser technologies.
- Quick reprogramming. Easily adapted to new products and parts, ensuring flexibility in production.
- Integration with automation. Can be connected with conveyors, sensors, and vision systems for fully digital workflows.
- Scalable solutions. From a single robotic cell to entire complexes, systems grow with your business needs.
The robot has huge capabilities and can be an excellent tool for solving issues related to quality and performance.We are ready to help you solve the most difficult welding tasks with the help of ABB robots.
Advantages of a welding robot over manual labor
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Seam precision and welding performance
Robotic welding delivers higher speed than manual work while ensuring flawless seam quality.
- High efficiency
One robot can take over the workload of up to four welders, with a payback period ranging from just 4 months to 3 years.
- Saving on materials
Consumable costs can be reduced by 20% or even more.
- Increases the level of production
The presence of a welding robot not only enhances manufacturing efficiency but also increases customer confidence and supports the expansion of production.
Welding types
- Fast and adaptable welding method suitable for different metals, providing strong, clean joints with automated precision.
- Experience unmatched accuracy and minimal thermal distortion using our state-of-the-art laser welding systems.
- Advanced technology for deep penetration and durable welds, ideal for heavy-duty applications.
- Automated layer-by-layer welding for thick materials, guaranteeing uniform quality and structural strength.
- Dependable robotic welding solutions designed for the construction and metal fabrication sectors.
- Boost efficiency and reliability in large-scale manufacturing with specialized robotic welding cells.
- Tailor-made robotic systems for complex parts and tasks demanding exceptional accuracy.
Systems and Complexes
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Your welders can program a robot in minutes. One welder/operator can service 3 or more welding robots.
We understand that skilled welders are scarce, and programming robots can be challenging. That’s why we offer world-class solutions designed to simplify robot programming, making the process quick and intuitive. With these tools, your welders or operators can easily create programs for various serial parts and manage multiple cells simultaneously.
Creating a robotic cell in 3d
In special software, we design your future robotic cell. This helps to answer the main questions even before the launch:
The welding speed of the part and the performance of the robotic complex
The number of required work areas
Possible collisions and points of inaccessibility of the robot
The welding speed of the part and the performance of the robotic complex
The number of required work areas
Possible collisions and points of inaccessibility of the robot
High-precision robotic welding for car bodies, frames, and chassis. Ensures consistent quality, reduced cycle time, and compliance with automotive standards.
Cost-effective solutions that help small and medium enterprises improve efficiency, reduce manual labor, and maintain competitiveness.
Automotive Welding
Applications
Manufacturing Optimization for SMEs
Automation
Seamless integration into automated production lines. Works with sensors, conveyors, and vision systems for streamlined workflows.
Solutions for SMEs
Scalable welding cells designed for growing businesses. Start small and expand as production needs increase.
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Quick reprogramming and flexible setups make robots ideal for low-volume, high-mix manufacturing with frequent product changes.
Automation of welding for racks, shelves, and warehouse equipment, ensuring durability and lowering production costs.
Small-batch Production
Warehousing
Manufacturing
Boosts output and standardizes quality across general manufacturing processes, from sheet metal parts to complex assemblies.
Industrial
Reliable solutions for heavy-duty industries, handling large components and demanding welds with precision.
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Delivers clean, consistent welds for steel, stainless steel, and aluminum, reducing rework and improving finish quality.
Fabrication and Basic Metals
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FAQ
Find answers to frequently asked questions about industrial robotics. Do you think it's worth buying an industrial robot or a system? We try to cover some of the most common topics discussed. Didn't find the answer to your question? Write to the chat or book a free consultation
Robot, welding source, burner cleaning station, necessary connection interfaces, rotators, linear axes, cell safety system.
Our company's specialists will train your employees to control the robot. It usually takes 2 to 5 days
The robot can be purchased on lease. Almost through any company that deals with equipment, you can buy a robot on lease at a rate of 4-5% per annum.
As a rule, these are Chinese-made robots from market leaders such as Estun and Regal
10-12 years when loading in 3 shifts and annual maintenance